Production Engineering Solutions June 2024

26 June 2024 Production Engineering Solutions pesmedia.com HONING & DEEP HOLE DRILLING WE OFFER THE FOLLOWING SUBCONTRACT DEEP HOLE DRILLING SOLUTIONS TBT UK LIMITED Gorsey Lane, Coleshill, Birmingham B46 1JU 01675 433250 [email protected] www.tbtuk.com » Blockwork: 3.5mm min to a max of 76.20mm dia » Single Tube (BTA) Centreline: 35mm min to a max of 144mm dia » Gun Drilling Centreline: 0.9mm min to a max of 30mm dia » Tube Honing: 37mm min to a max of 119mm dia » Tooling: Re-tipping/Re-grinding and Supply of New Gun Drills GUARANTEED TURNAROUND FROM OUR 26,000ft2 UK FACILITY STANDARD and EXOTIC ALLOYS Delapena group is an expert in the honing market, offering solutions for all honing needs in the UK and beyond. The company designs and manufactures a wide range of standard and bespoke honing machines and abrasives and supports every aspect of improving surface finish – from feasibility on a part, specification and new machine manufacture, to Working in tandem with new aligned tools special tools and services that include honing consultancy, complete tooling refurbishment, application development, process engineering, honing reviews and bespoke training packages. Over the last 10 years, delapena has designed an innovative range of honing machines. The introduction of Industry 4.0, with productivity being the key output, will see the company design new automatic loading machines incorporating smart technology which can essentially think for itself. The aerospace sector is increasingly tightening the requirements for components to achieve lighter weight and greater performance from end products – higher power densities, more precise control, tighter sealing, less noise and vibration. Honing produces bore diameters to exceptionally close tolerances. In fact, production of some parts is to tolerances beyond the measuring capability of many gauges. In addition to sizing and finishing the bore, honing perfects the roundness, straightness and finish of the bore. For years, maintaining the intricate and often inaccessible components of aircraft required costly and time-consuming disassembly. Traditional honing methods involved removing landing gear components, engine cylinders and other key parts, disrupting operations and incurring hefty maintenance costs. Enter the delapena Tandem Alignment Honing Tools, something the company says is a gamechanger in the world of aerospace repair. Delapena’s Tandem Alignment Honing Tooling has helped revolutionise the way twin bores are maintained in aircraft, tackling the challenge of honing the bores, crucial for proper alignment and performance, eliminating dismantling the surrounding structures and costly time-consuming disassembly. These simple, yet innovative honing tools allow major structural elements of the aircraft to be re-machined insitu, ensuring perfect alignment and extending component life, leading to safer, more efficient, and sustainable aerospace operations, while eliminating the need for expensive dismantling and reassembly. The company’s Alignment Honing Tools are not just about convenience; they represent advances in aerospace repair, redefining efficiency, safety and extending the life of critical components and ultimately contributing to a safer and more sustainable aviation industry. As the skies become increasingly crowded, tools like these become invaluable, ensuring the smooth operation and longevity of aircraft. Beyond technical intelligence, delapena says its dedication to customer support sets it apart. Its team of expert engineers provide honing training, honing consultancy, on-site assistance and bespoke tool design solutions, ensuring each alignment hone seamlessly integrates into existing maintenance workflows. Delapena’s Tandem Alignment Tools are more than just tools; they are a testament to innovation, precision and a deep understanding of the aerospace industry’s needs. Their impact extends beyond efficiency and cost savings, directly contributing to the safety and reliability of the aircraft that keep everyone connected across the globe. “Delapena has not just reinvented honing; we have redefined the future of aerospace repair,” says the company’s global technical support engineer, Paul Lane. “Our honing tools have earned the trust of major aerospace manufacturers and maintenance organisations worldwide. Their adoption across the industry underscores their reliability, precision, and unmatched impact on aerospace repair.” Q delapena https://delapena.co.uk Honing produces bore diameters to exceptionally close tolerances Delapena claims it has transformed the way twin bores are maintained in aircraft Scan here for more delapena articles

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