17th sale of Holroyd rotor milling technology

A leading air compressor machinery specialist has ordered what will be its 17^th EX Series rotor milling machine from PTG Holroyd.

Scheduled for build at PTG-Holroyd’s Rochdale-based technology centre later this year, the machine, a 3EX-R model, will be installed at one of the air compressor company’s North American manufacturing facilities. Able to rough mill rotor blanks of up to 350mm in diameter, it will be used to produce rotors for portable and stationary air compressors.

“Over the years, we have sold more than 30 of our advanced machine tool technologies to this organisation,” comments PTG Holroyd sales director, Mark Curran. “In fact, they purchased their first Holroyd machine back in the 1950s.

“Models sold to date include EX Series rotor milling machines, CS Series cutter sharpener machines, and TF Series test fixture machines which are used to ensure the accurate measuring of rotor profile clearances. If repeat orders are an indication of the trust a company places in a supplier and the quality of its technologies, service and support, this latest order is a tremendous accolade for our business.”

PTG Holroyd’s EX Series CNC rotor and pump-screw milling machines have earned acclaim for their high speed, precision, efficiency and build quality. Delivering reliability and performance, the EX range begins with the 2EX – a machine capable of milling helical components of up to 250mm in diameter – and offers stepped increases in capability, right up to the 8EX (850mm maximum component diameter) rotor milling machine. There are models with the additional capability to mill Roots-type blowers, and a custom-build 10EX machine for milling blanks in excess of 1,000mm in diameter.

EX machines cut a full-depth groove by traversing the cutting tool through the material at the relevant helix angle, while at the same time rotating the component in the C-axis. Accurate synchronisation between the axes is maintained via CNC, with digital drive technology controlling all axis movements.

The cutting head is able to remove so much material in one step because the majority of heat generated is transferred to the swarf chips. These are then removed from inside the machine by means of a conveyor system.

Extremely flexible in their manufacturing capabilities, EX Series machines are equally efficient at producing complex components with helical screw profiles, as they are when milling gear parts such as worm shafts.

Developed to improve productivity through a combination of high-speed operation, powerful menu-driven touchscreen CNC programming, quick-change tooling, high-power spindles and immense rigidity, EX Series machines deliver high performance, reliability and repeatability, and benefit from advanced technologies such as on-machine probing and dry milling techniques for certain materials.

The EX series benefits at a glance include: greatly improved productivity; powerful, menu-driven touch screen programming; a choice of CNC systems; quick change tooling for accelerated setup; high-precision rotational accuracy; a high-efficiency, high-speed milling spindle; high metal removal rates; optional hollow spindle for longer components; extensive chucking and workholding options and provision for automated part handling systems.

Incorporating the brands of PTG Holroyd, PTG Powerstir Friction Stir Welding and Holroyd Precision Rotors, PTG has established itself at the forefront of high-precision machine tool design, build and supply for specialised applications.

The range includes advanced machine tools for the production of complex helical components such as compressor rotors, pump screws and high-accuracy gears, and Powerstir machine tools for friction stir welding advanced alloys used in transport applications.

With production facilities in the UK, USA and China, Holroyd Precision Rotors manufactures the special purpose, ultra-precision helical components used in a wide range of industries, including refrigeration, air-conditioning, gas and vacuum pumping, industrial air handling, aerospace, medical equipment, motion control, power transmission, power generation, oil and gas, fluid transfer and high-end automotive. PTG also provides advanced technical consulting services.

PTG Holroyd
www.holroyd.com