Reaction Engines precooler test successfully hits Mach 5 conditions

Reaction Engines illustration
Reaction Engines illustration

Reaction Engines has successfully tested its precooler, a component of its air-breathing rocket engine, at conditions representing Mach 5.


This marks the first phase of high-temperature testing, a significant milestone in the development of the company’s SABRE engine that hopes to revolutionise hypersonic flight.

The precooler heat exchanger is a vital component of engine and is an enabling technology for other precooled propulsion systems and a range of commercial applications.

This ground-based test achieved the highest temperature objective of the Company’s HTX testing programme and took place at its specially constructed facility at the Colorado Air and Space Port in the US.

The precooler test item was designed and constructed at Reaction Engines’ headquarters in the UK, before being shipped to the Company’s Colorado site for testing.

During the latest series of tests, Reaction Engines’ precooler successfully quenched airflow temperatures in excess of 1,000°C in less than 1/20th of a second. The tests demonstrated the precooler’s ability to successfully cool airflow at speeds significantly in excess of the operational limit of any jet-engine powered aircraft in history.

Mach 5 is more than twice as fast as the cruising speed of Concorde and over 50% faster than the SR-71 Blackbird aircraft – the world’s fastest jet-engine powered aircraft.

This most recent test builds upon the success of previous HTX hot tests undertaken in April which saw the precooler successfully operate at temperatures of 420ᵒC) – matching the thermal conditions corresponding to Mach 3.3 flight.

Mark Thomas, chief executive, Reaction Engines, commented: “In addition to its use in our SABRE class of air breathing rocket engines, there are numerous exciting commercial applications for our precooler technology, which delivers world-leading heat transfer capabilities at low weight and compact size, and we are seeing significant interest from a range of potential customers and technology partners.”

These applications include the development of precooled systems that would significantly enhance the performance of existing jet engine technology, along with applications in automotive, aerospace, energy and industrial processes.

The significant testing milestone was at the company’s test facility in Colorado

The major testing milestone is the culmination of 30 years of engineering innovation since Reaction Engines was founded in 1989 by three propulsion engineers from Rolls-Royce: Alan Bond, Richard Varvill and John Scott-Scott.

Mr Varvill, Reaction Engines’ co-founder and current chief technology officer, said: “This is a momentous landmark for Reaction Engines in the development of its SABRE engine, which has the potential to revolutionise both access to space and high-speed flight by powering aircraft to five times the speed of sound. The performance of our proprietary precooler technology was validated at hypersonic flight conditions and takes us closer to realising our objective of developing the first air-breathing engine capable of accelerating from zero to Mach 5.”

The HTX hot heat exchanger test programme was supported under a contract to the Company’s US subsidiary Reaction Engines Inc. by the Defense Advanced Research Projects Agency (DARPA).

Following this significant testing milestone, the Company will embark on achieving the next steps of the SABRE programme while also pursuing nearer-term opportunities that will benefit from the addition of the Company’s heat exchanger technology.

Over the last four years Reaction Engines has raised over £100m from public and private sources and has secured investment from BAE Systems, Rolls-Royce and Boeing HorizonX.

Science Minister Chris Skidmore commented: “The SABRE engine is one of the UK’s most exciting engineering projects which could change forever how we launch satellites into orbit and travel across the world. It’s fantastic to see Reaction Engines passing this significant milestone, which demonstrates how its precooler technology can deal with the extreme temperatures associated with travelling at five times the speed of sound.

The Government has invested £60 million in SABRE and say it is committed to taking a more strategic approach to space, developing national capabilities to expand on the UK’s role in the European Space Agency.

Reaction Engines www.reactionengines.co.uk

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