New high volume performer

Yamazaki Mazak has launched the latest version of its Multiplex machines, specifically designed for high volume applications.

The W-200 series is the latest in the range that was first launched nearly thirty years ago. The new Multiplex W-200Y + GL-100 offers a step-change in performance, due to the combination of two spindles, two turrets and a super-fast gantry loader for maximum productivity.

The two spindles enable continuous simultaneous machining with automatic workpiece transfer from one spindle to the other. This is due to the ability of each headstock to move towards the centre of the machine in the Z-axis.

The use of twin spindles enables the Multiplex to reduce production lead-time, programming time and in-process materials; which all make the manufacturing process significantly more cost-effective and competitive.

In addition to the twin spindles, the Multiplex W-200Y is equipped with smooth mill drive turrets with integrated 5,000rpm motors, which deliver improved milling and tapping performance, along with reduced chip-to-chip times.

Most importantly, the machine is equipped with an optional gantry loader that is capable of delivering a 20% reduction in load/unload time, with rapid movement in the A/B-axis of 100/180m/minute for significantly reduced cycle times.

The W-200 series is also equipped with an innovative wedge bed-design that offers high rigidity and improved chip and coolant flow. Ergonomics play a significant role in the latest series design, with a large window, a new operator control panel that can be moved vertically and horizontally for optimum operator comfort, along with a small distance from the front cover to the spindle centre line for convenient set-up. In addition, the gantry loader has improved access for loading and unloading.

The series is equipped with a bespoke compact SmoothG control panel, which offers reduced cycle time and improved accuracy. Touchscreen operations, similar to a smartphone or tablet are allied to easy conversational programming for multiple surface machining, along with a range of fine-tuning functions that ensure easy configuration of machine parameters for different workpiece materials and application requirements.

SmoothG CNC also comes equipped with a number of intelligent machining functions, including: Intelligent Thermal Shield; Variable Acceleration Contro; Smooth Corner Control and Intelligent Maintenance Support.

YAMAZAKI MAZAK www.mazakeu.co.uk

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