Robotic cast deburring

Through the use of Fanuc iRVision, Fanuc robots provide real time error proofing, ensuring proper process and product quality.

In this demonstration, a Fanuc M-20iB/25 6-axis robot uses Fanuc iRVision to select a work piece from a pallet and places it onto a clamp for deburring. The robot then uses Image-to-Path software to develop a deburring path. Image-to-Path Software automatically generates edge deburring programs using Fanuc Roboguide Simulation Software and Fanuc iRVision. Designed as a deburring support tool, the Force Control Deburring Package allows manufacturers to easily adapt to casting variations in machined parts.

The system also utilises a robot-mounted Fanuc FS-40iA force sensor that is used to maintain a consistent force against the part as the robot moves the cutting tool along the path. The robot places the finished work piece on a pallet. Finally, the robot uses the force sensor and a gauge to check deburring tool wear and automatically exchanges worn cutting tools for new tools.

This demonstration highlights the Fanuc M-20iB/25 robot’s compact size and payload capabilities, its ability to handle two different work pieces, and automatic tool wear check and replacement for lights-out manufacturing.